Catalyst Filter For Raney Nickel Filtration

Description

Raney nickel is versatile hydrogenation catalyst which is widely used in laboratory and industrial hydrogenation processes of large number of functional groups notable among them being Carbon - Carbon double bond, Carbonyl(aldehydic and ketonic), Nitro, Azide, Nitrile, Oxime groups. Raney Nickel Catalyst is used in foods, pharmaceuticals, aromatic, petrochemicals, sorbitol, rubber additives, dyes & drugsintermediates, pesticide intermediates, Caprolactum, fine organic chemicals industries for various reactions like hydrogenation. It can be used in batch as well as in continuous hydrogenation process. Traditionally catalyst recovery has been done by plate and frame or pressure leaf filters. These conventional filters have some limitations and disadvantages. Nano-Mags filtration technology utilizes sintered metal filter elements and provides superior performance over traditional filters.These filters are specifically designed for catalyst recovery processes with high specific gravity solids such as Raney nickel.Our filters are capable to handle high flow rates and solids capacities as per the requirement. Nano-Mag standard filter elements are manufactured entirely of 316L stainless steel. We offer other alloys for severe process conditions. These filters are fitted with GKN make sintered metallic candles. These candles or filter media, with their tightly controlled pore size, offer exceptional particle removal efficiency.The systems are totally automatic, and continueto provide a high degree of reliable high efficiency particle separation. The tightly controlled pore size and backwash operation of these filters enable long operating time between cleanings. We work in collaboration with our international business partner GKN Sinter Metals, Germany to offer you a best solution for your filtration requirements. GKN Sinter Metal Filters is one of the world's foremost manufacturers of porous metal elements with defined pore size. We provide Zero Hold-up filters to suit various filtration areas and design conditions. We also supply customized filters for critical applications.
Request For Proposal

Advantages & Benefits

  • Sintered Candle: Sintered SS316L or other Sintered High Nickel Alloys candle
  • No Choking: Surface filtration technology ensures no choking problems
  • Effective Backwash: No Depth filtration hence effective cleaning and backwash
  • Precise Pores: Filter candle with High-precision Pore size and Uniform pore distribution
  • No Polishing Filters: Porosity up to 3µ hence no need of polishing filters
  • No Recirculation: Once through filtration hence recirculation of the media not required
  • No Spillage Losses: Closed operating system and no atmospheric exposure hence no spillage losses& no safety hazards
  • No Consumables: No consumables required such as disposable cartridges, filter aids, bags etc. in conventional filters
  • Complete Safety: Safe and closed loop operation with complete process and operator safety
  • Zero Hold-up Design: Zero hold-up design prevents loss of product/batch capacity
  • Complete Recovery: 100% recovery of catalyst

Features:

  • Available in different sizes as per the requirement
  • Different materials of construction like SS 316, SS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
  • Wide range of flow capacity and catalyst holding capacity
  • Sintered metal filter candle
Model NumbersNMRNF 21903NMRNF 32807NMRNF 37410SNMRNF 45614SNMRNF 37410LNMRNF 45614LNMRNF 50019NMRNF 54022NMRNF 57626NMRNF 60030NMRNF 66037NMRNF 75048NMRNF 85061NMRNF 91065
Filtration Area (m²)0.481.111.592.223.24.486.077.038.319.5911.8315.3519.520.78
Average Flow Capacity (LPH)71516682383333647956713911110550124681438617743230182925131170
Raney Nickel Catalyst Cake holding capacity (Wet basis in Kgs)92029405881109127150173213276351374
MOC Wetted PartsStandardSS 316
OptionalSS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
MOC Non-wetted PartsStandardMS/SS 304
OptionalSS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
JacketStandardNot Provided
OptionalCS/SS304/SS316
Type of Filter ElementStandardSintered SS 316L
OptionalSS 316L, Hastelloy C, Zirconium, Inconel, Monel, Titanium etc.
Porosity (µ)Standard3 µ
Optional0.5, 1 & 7 µ
Body Design Pressure (Bar)Standard6
Optional15, 20, 35
Body Design TemperatureStandard145°C
Optional200°C, 250°C, 300°C
Filtration Pressure (Bar)2 (Nitrogen Pressure)
Recirculation PumpNot Required
Polishing FilterNot Required

All Products, Product Specifications and Data are subject to change.

Request For Proposal

Optional jacket provision for hot filtration
Spent catalyst collection drum on movable trolley

Recovery or Filtration of Raney Nickel Catalyst